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4 Ways Markforged is Changing the Aerospace Industry

The EXBuild Team on Oct 31, 2023 11:00:00 AM


The aerospace industry has long been at the forefront of technological innovation, continually pushing the boundaries of what's possible in terms of engineering and design. 3D printing is  the most transformative technological advancements in recent years in the aerospace industry.

Among the many 3D printing technologies available, Markforged has emerged as a game-changer, offering unparalleled capabilities and applications in the aerospace sector. We will explore the specific use cases of Markforged 3D printers, from the production of lightweight yet strong components to rapid prototyping and tooling.

Lightweight and Strong Components

One of the most critical aspects of aerospace engineering is the quest for lightweight materials that don't compromise strength and durability. Traditional manufacturing methods often involve subtracting material from a solid block, leading to waste and inefficiency. Markforged 3D printing technology, on the other hand, enables engineers to create lightweight components with intricate geometries, thanks to its unique Continuous Fiber Reinforcement (CFR) capabilities.

Markforged printers can combine advanced thermoplastics with continuous strands of carbon fiber, fiberglass, or other reinforcing materials. This results in parts that are not only strong but also incredibly lightweight. Such components can be used in aircraft structures, drones, rockets, and other aerospace applications, enhancing fuel efficiency and overall performance.

Rapid Prototyping

In the aerospace industry, innovation often depends on the ability to prototype and test new designs quickly. Traditional manufacturing methods can be slow and expensive when it comes to creating prototypes. Markforged 3D printers, with their high-speed printing capabilities, offer a cost-effective solution for rapid prototyping.

Engineers can use Markforged technology to produce prototypes of various components, such as turbine blades, airfoils, and complex assemblies, in a matter of hours or days, not weeks. This not only accelerates the design iteration process but also reduces the overall time-to-market for new aerospace technologies.

Tooling and Jigs

Aerospace manufacturing relies heavily on precision and accuracy. Tooling and jigs are crucial for ensuring that aircraft components are manufactured to the highest standards. Markforged 3D printing technology provides a cost-effective and efficient way to produce custom tooling and jigs, tailored to the specific needs of aerospace manufacturing.

Engineers can design and produce specialized fixtures and tooling for tasks such as drilling, cutting, and assembly. These custom tools can improve production efficiency, reduce errors, and ensure the highest level of precision during the manufacturing process. Markforged's 3D printing technology allows for the rapid iteration and optimization of these tools, resulting in a more streamlined production process.

Reduced Material Waste

The aerospace industry is under increasing pressure to reduce waste and minimize its environmental footprint. Traditional manufacturing methods often produce significant material waste, especially when machining complex shapes or structures. Markforged 3D printing technology helps mitigate this issue by only using the exact amount of material required for a given component, minimizing waste and reducing the overall environmental impact of aerospace manufacturing.


Markforged 3D printing technology is revolutionizing the aerospace industry in various ways. Its unique capabilities, such as creating lightweight yet strong components, rapid prototyping, and producing custom tooling, make it an invaluable tool for aerospace engineers and manufacturers. As the technology continues to evolve, we can expect even more innovative applications in aerospace, ultimately driving the industry towards greater efficiency, cost-effectiveness, and sustainability. With Markforged technology at their disposal, aerospace engineers have the tools they need to propel their industry into a more exciting and sustainable future.

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