This case study presents the internal evaluation of manufacturing a 150 mm diameter Adapter Plate for the Inert Bubble using Metal Additive Manufacturing with Meltio technology. The analysis compares three approaches: in-house production (Meltio LMD + partial machining), traditional full in-house machining, and outsourcing to a third-party supplier.
In this blog, we’ll look at the advantages of Meltio’s metal DED printing process compared to powder-based AM technologies. While these powder processes offer numerous advantages, such as high resolution and the ability to work with a growing range of materials, they also come with their own set of challenges. Understanding these challenges is essential for evaluating the true potential of powder AM processes and finding ways to optimize their performance in real-world applications.
Innovation in metal additive manufacturing has earned Meltio international acclaim. The Spanish multinational recently secured the title of Enterprise 3D Printer of the Year (Metals) at the 2024 3D Printing Industry (3DPI) Awards. This achievement highlights Meltio’s M600 wire-laser metal industrial 3D printer, a game-changing innovation released in March 2024.
Meltio, a leading innovator in DED wire-laser metal deposition technology and the creator behind the powerful Meltio M600 industrial metal 3D printer, has announced the new Meltio Engine Blue, an integration kit that enhances and streamlines the manufacturing process of metal parts with both industrial robotic arms and vertical machining centers, leveraging Meltio’s wire-laser metal 3D printing technology. This system is now available on the market as an integration kit, as a natural evolution of its predecessor, the Meltio Engine using infrared lasers.
When it comes to large-format 3D printing, the possibilities are vast. Whether you need rapid prototyping or custom manufacturing of end-use parts, large-format printing is revolutionizing industries like aerospace, automotive, construction and more. But with so many printers, materials and technologies to choose from, it can be overwhelming to select the right platform for your business. At EXBuild, we’ve done our research, carefully selecting top-tier technologies that deliver exceptional results for a wide range of applications.
In the ever-evolving world of additive manufacturing, innovation often comes in the form of subtle but revolutionary breakthroughs. Meltio’s dual wire printhead technology is one such innovation, redefining the standard for material handling in 3D printing. Two independent wire feeds allow material to be deposited smoothly without compromising the integrity or quality of the print.
The French Navy has already validated the use of Meltio’s patented additive manufacturing technology for actual offshore maneuvers. Recently, the French aircraft carrier Charles de Gaulle required the help of Meltio’s technology to manufacture and repair stainless steel metal parts to continue the experimental phase of the Meltio M450 metal 3D printer.
Every additive manufacturing company says that their latest product offering is “groundbreaking” and “revolutionary”, which can get a little tiresome and make it difficult to really understand if any AM technology will actually make a positive impact for your business. With the recent launch of the M600 from Meltio, the loft promises of a groundbreaking technology are still there, BUT I believe there are six unique aspects of this machine that will help it deliver real value for those who need to produce metal components.
The new Meltio M600 is designed to solve problems of long lead times, costly stock-keeping and increasingly fragile supply chains, thanks to its unique metal 3D printing technology. This new system increases productivity and reduces manufacturing costs, brings new materials to the table and most importantly is ready to perform 24/7 with minimal operator interaction for autonomous production.
As an innovative approach to additive manufacturing, wire-based 3D printing offers a range of benefits that set it apart from traditional powdered feedstock methods. Here are some of the advantages: